Boost Efficiency While Extending The Service Life of Your Assets

Process Improvents with Minor Upgrades Can Be Achieved

Process Improvements with Automation?

Advanced Technical Has Been Building Control Panels, Programming PLC's, Training Robots, and All Manner Of Industrial Applications for Well Over 20 Years. Let Us Provide You with an Assessment to See How We Can Improve Your Process. Get In Touch With Us.

Get In Touch
Get In Touch
When The Last
As PLC's Continue To Age, Hardware for Them are Increasingly Harder To Come By.
Lifespans
Start developing a plan for when you need to replace any of your machines electrical systems. It is a good idea to do this when the new machine arrives at your facility!
Planning Ahead
Detailed Inventory List with Model, Serial, Version Numbers for All Assets and Replacement Components.

Servo and Controls Experience

Experienced in Control Upgrade and Design Using Allen Bradley, Omron, ABB, Mitsubishi, Ignition, B&R, FANUC, Siemens, Eaton, Rockwell and Delta. We have over 20 years of experience programming, upgrading and sometimes repair of all these Major Brands of Controllers. HMI Upgrades.

Control System & Database Programming

  • Data Collection
  • Data Tracking
  • Data Integrity
  • Fluid Data Retrieval
  • HMI
  • Long Term Data Storage
  • PLC
  • Reduced Data Redundancy
  • Servo / Motion

Servo Automated Applications

  • Blow Molding
  • Bottling
  • Injection Molding
  • Pick/Place
  • Routing
  • Welding
  • Rollforming
  • And Numerous Other Applications

Traceability

  • Operator Input Data
  • Plant Overview
  • Scanned/RFID Data
  • Track Parts Throughout Manufacturing
  • Track Defects for Quality Control
Servo Control Systems Design
Key Advantages:
  • Accuracy: Servos are known for their ability to achieve very precise positioning.
  • Responsiveness: They can quickly react to changes in commands. Reliability: Servo systems are typically robust and can operate in demanding environments.
  • Flexibility: They can be used in a wide range of applications.
Get In Touch
Contact Us

Servo System Install

Planning and Preparation

  • Choose the right servo: This depends on factors like torque requirements, speed, precision, operating environment, and communication protocols.
  • Select appropriate accessories: This may include:
    • Servo drives: To power and control the servo motor.
    • Encoders or feedback devices: For precise position sensing.
    • Gearboxes: To increase torque or adjust speed.
    • Cables and connectors: For proper wiring.
    • Mounting hardware: To securely attach the servo and related components.
  • Review documentation: Carefully study the manuals and datasheets provided by the servo and drive manufacturers.

2. Mechanical Installation

  • Mounting:
    • Ensure the mounting surface is rigid and can handle the forces and vibrations generated by the servo.
    • Use appropriate mounting hardware and techniques to securely attach the servo motor and any associated components (gearboxes, encoders, etc.).
    • Consider factors like alignment, accessibility for maintenance, and heat dissipation.
  • Coupling:
    • If using a gearbox or other mechanical transmission, ensure proper alignment and secure coupling to avoid backlash or slippage.
    • Consider using flexible couplings to accommodate minor misalignments and reduce stress on the servo.

3. Electrical Installation

  • Wiring:
    • Follow the manufacturer's instructions for wiring the servo motor to the servo drive and any feedback devices.
    • Use appropriate cable sizes and shielding to minimize electrical noise and interference.
    • Ensure proper grounding to prevent electrical hazards.
  • Power Supply:
    • Provide a stable and clean power supply to the servo drive that meets the voltage and current requirements.
    • Consider using filters or conditioners to protect the drive from power surges or fluctuations.

4. Control System Integration

  • Communication:
    • Establish communication between the servo drive and the control system (PLC, microcontroller, etc.) using the appropriate protocol (e.g., EtherCAT, CANopen, Modbus).
    • Configure the control system to send commands to the servo drive and receive feedback signals.
  • Programming:
    • Develop the necessary software or program to control the servo motor's motion according to the application requirements.
    • Implement features like position control, velocity control, torque control, and homing routines.

5. Testing and Tuning

  • Initial Checks:
    • Verify all connections and wiring before powering on the system.
    • Perform basic tests to ensure the servo motor rotates in the correct direction and responds to commands.
  • Tuning:
    • Adjust the servo drive parameters (e.g., gains, filters) to optimize the system's performance for the specific application.
    • This may involve tuning for factors like stability, responsiveness, accuracy, and settling time.
Call Now
Subscribe to Our Newsletter
Servo Systems
Servo System Solutions, Welding Machine Automation, X-Y Routers & Robotics Programming.
Supervisory HTST
Supervisory Control for HTST and Batch Mxing in Dairy Operation Servo Product Experience.
PLC Control Systems
Systems integration services in the areas of PLC and Supervisory control systems.
HMI Data Aquisition
HMI and Data Acquisition Software - HMI Hardware Drives Experience.